United States Nonwoven Fabric Market Overview, 2030

The USA nonwoven fabrics market is experiencing significant growth as demand for these versatile materials continues to rise across various industries, including healthcare, automotive, construction, and consumer goods. Nonwoven fabrics, made by bonding fibers through mechanical, chemical, or thermal processes, have unique properties that make them suitable for a wide range of applications. In the healthcare sector, nonwoven fabrics are extensively used for products such as surgical masks, gowns, and wound care items due to their excellent barrier properties and disposability. The COVID-19 pandemic further accelerated the adoption of nonwoven fabrics, especially in personal protective equipment (PPE), highlighting the need for sustainable and effective materials in the healthcare industry. Moreover, nonwoven fabrics are increasingly being used in the automotive industry for components like seat covers, insulation, and soundproofing materials. These fabrics offer advantages such as lightweight, durability, and cost-effectiveness, which are essential in the production of high-performance automotive parts. Additionally, the construction industry is benefiting from the use of nonwoven fabrics in geotextiles, insulation materials, and roofing products. The growing emphasis on energy-efficient and sustainable building practices is driving the demand for nonwoven fabrics in construction applications. The consumer goods market also contributes to the growth of the nonwoven fabrics market, with applications in household items such as wipes, diapers, and cleaning products. Nonwoven fabrics are preferred for their absorbency, strength, and softness, making them ideal for these everyday products. As environmental concerns continue to rise, there is an increasing focus on developing eco-friendly nonwoven fabrics made from biodegradable or recycled materials. The USA nonwoven fabrics market is witnessing innovations in production techniques, such as spunbond, meltblown, and needle-punched processes, which are enhancing the performance and versatility of nonwoven fabrics.

According to the research report, "USA Nonwoven Fabrics Market Overview, 2030," published by Bonafide Research, the USA nonwoven fabrics market is anticipated to grow at more than 4.90% CAGR from 2025 to 2030. The USA nonwoven fabrics market is driven by several key factors, including advancements in manufacturing technologies, increasing consumer demand for high-quality nonwoven products, and a growing focus on sustainability. One of the major trends in the market is the shift towards sustainable and biodegradable nonwoven fabrics. As environmental concerns continue to influence consumer preferences and regulatory policies, manufacturers are focusing on creating nonwoven fabrics that are not only effective in their applications but also environmentally friendly. This includes the development of nonwoven fabrics made from recycled materials, such as post-consumer waste and biodegradable polymers. Additionally, the demand for high-performance nonwoven fabrics is increasing as industries seek materials that offer improved properties, such as higher strength, better filtration efficiency, and enhanced moisture resistance. This is particularly evident in the healthcare and automotive sectors, where the performance characteristics of nonwoven fabrics are critical to the success of the final product. The healthcare industry, in particular, is benefiting from innovations in nonwoven fabrics that offer improved breathability, barrier protection, and comfort, which are essential for products like face masks, surgical drapes, and wound care dressings. Furthermore, the increasing focus on hygiene and cleanliness in everyday life, driven by the pandemic, has led to a surge in demand for nonwoven fabrics in products like wipes and disinfecting pads. Another important factor contributing to the market’s growth is the rising investment in research and development (R&D) to enhance the capabilities of nonwoven fabrics. Companies are exploring new manufacturing processes and raw materials to create nonwoven fabrics with enhanced functionality, such as antimicrobial properties and increased durability. As the USA nonwoven fabrics market continues to evolve, manufacturers are focusing on meeting the growing demand for high-performance, sustainable, and cost-effective nonwoven products, ensuring that the market remains dynamic and competitive.

In the USA Nonwoven Fabrics Market, various polymer types are crucial in determining the properties and applications of nonwoven fabrics. Polypropylene, a thermoplastic polymer, is the most widely used material in nonwoven fabrics due to its lightweight, durable nature, and chemical resistance. Polypropylene is used extensively in hygiene products like diapers, feminine hygiene products, and medical applications. The versatility of this polymer allows it to be used in a broad spectrum of nonwoven products, from everyday personal care items to medical materials requiring high standards of hygiene and safety. Polyethylene is another key polymer used in the nonwoven fabrics market, known for its excellent flexibility and water resistance. This polymer is widely applied in products requiring moisture barriers, such as protective apparel, packaging materials, and agricultural applications. Polyethylene's resistance to water makes it an essential choice for products exposed to damp or wet conditions. Polyethylene Terephthalate (PET), a durable polyester polymer, is widely used in applications like automotive interiors, geotextiles, and filtration systems. PET’s high strength and durability make it ideal for automotive nonwoven applications such as seat covers, insulation, and interior trims. Wood pulp, a natural fiber derived from wood, is often blended with synthetic polymers to produce nonwoven fabrics used in products like wipes, absorbent pads, and filtration. This blend combines the absorbency of wood pulp with the durability and strength of synthetic polymers, resulting in versatile nonwoven products. Rayon, a regenerated cellulose fiber, is widely used in medical and hygiene applications like bandages and wipes, offering high absorbency and comfort. Additionally, other specialty polymers, including nylon, acrylics, and biodegradable materials, are used in niche applications like agriculture and packaging, catering to specific needs such as durability, strength, and environmental sustainability.

The USA nonwoven fabrics market has a wide range of applications across multiple industries, driven by the growing demand for innovative and sustainable solutions. In the hygiene sector, nonwoven fabrics are extensively used in personal care products like diapers, adult incontinence products, and feminine hygiene products. These products require nonwoven fabrics with high absorbency, softness, and durability to ensure comfort and hygiene. The market for hygiene products is expanding due to rising awareness of personal care and hygiene, especially among the aging population. The medical sector is another major application area, where nonwoven fabrics are used in the production of surgical gowns, masks, drapes, and wound care products. These fabrics are designed to meet the highest standards of sterility and safety, ensuring that they provide protection during medical procedures and reduce the risk of infection. In recent years, the increased demand for disposable personal protective equipment (PPE) such as face masks and gowns has boosted the use of nonwoven fabrics in the healthcare industry. The filtration industry is also a significant consumer of nonwoven fabrics, with applications in air and liquid filtration systems, including HVAC filters, water filters, and industrial filtration solutions. Nonwoven fabrics are used in these applications due to their ability to trap particles and contaminants while maintaining airflow and fluid permeability. Automotive applications have also seen substantial growth, as nonwoven fabrics are used in car interiors for soundproofing, insulation, and lightweight materials. Nonwoven fabrics in the automotive sector offer benefits such as reduced weight, improved acoustic performance, and enhanced durability. The building and construction industry uses nonwoven fabrics in applications like geotextiles, roofing underlays, and insulation materials, enhancing the performance and durability of structures. Other applications for nonwoven fabrics in the USA market include agriculture, furniture, and packaging materials, where they are used for soil stabilization, furniture padding, and protective packaging solutions.

The USA nonwoven fabrics market can be segmented based on the function of the products, which can be categorized into disposable and durable products. Disposable nonwoven products are widely used in hygiene, medical, and industrial applications due to their convenience, cost-effectiveness, and single-use nature. These products include items like diapers, surgical gowns, masks, and wipes, which are designed to be used once and discarded, ensuring hygiene and reducing cross-contamination risks. The disposable segment of the nonwoven fabrics market has grown significantly in recent years, driven by the increasing demand for personal hygiene products and medical disposables, especially in light of the ongoing global health concerns. Durables, on the other hand, refer to nonwoven products that are designed for long-lasting applications, often used in construction, automotive, and industrial settings. These products include insulation materials, automotive seat covers, and geotextiles, which require durability, strength, and performance to meet the demands of their respective industries. Durable nonwoven products are essential for ensuring the longevity and functionality of applications, particularly in high-performance environments. The shift toward sustainable and long-lasting materials in various industries has driven the demand for durable nonwoven fabrics, which offer both strength and environmental benefits. As the market evolves, manufacturers are increasingly focusing on developing durable nonwoven products that not only meet performance standards but also align with growing environmental sustainability trends by using eco-friendly materials and production processes.



The technological advancements in nonwoven fabric production have significantly influenced the USA nonwoven fabrics market, with processes such as spunbond, wet laid, dry laid, and air laid being widely used to produce nonwoven fabrics with various properties and functionalities. Spunbond technology, one of the most common methods, involves melting polymer granules and extruding them into continuous filaments to form a web. Spunbond nonwoven fabrics are widely used in hygiene and medical products, where high strength, low weight, and high surface area are required. The technology offers cost-effective production, making it ideal for large-scale manufacturing of products such as diapers, medical gowns, and wipes. Wet laid technology is similar to paper-making, where fibers are dispersed in water, laid onto a screen, and bonded. This method is commonly used in filtration and specialty applications, where fine filtration and high absorbency are essential. Wet laid fabrics are widely used in water filtration systems, air filtration, and other industrial applications that require precise filtration properties. Dry laid technology involves carding or air-laying fibers onto a conveyor to form a web, which is then bonded. This process is commonly used in wipes, insulation, and hygiene applications, offering versatility and efficiency in manufacturing. Air laid technology is used to produce soft, absorbent fabrics by dispersing short fibers in an airstream and laying them onto a moving screen. This technology is frequently applied in hygiene and medical products, where softness, comfort, and absorbency are crucial. As consumer demand for specialized nonwoven fabrics continues to rise, manufacturers are investing in advanced technologies to produce innovative nonwoven fabrics that offer enhanced performance, sustainability, and functionality across a wide range of applications.

Considered in the report:
• Estimated Year: 2025
• Base year: 2024
• Historical year: 2019
• Forecasted year: 2030

Aspects covered in the report:
• Market Size by Value for the period (2019-2030F)
• Market Share by Polymer Type
• Market Share by Function
• Market Share by Technology
• Market Share by Application
• Market Share by Region
• Market Share by Company

By Polymer Type
• Polypropylene
• Polyethylene
• Polyethylene Terephthalate
• Wood Pulp
• Rayon
• Others

By Application
• Hygiene
• Medical
• Filtration
• Automotive
• Building & Construction
• Others

By Function
• Disposable
• Durables

By Technology
• Spunbond
• Wet Laid
• Dry Laid
• Air Laid

The approach of the report:
This report consists of a combined approach of primary as well as secondary research. Initially, secondary research was used to get an understanding of the market and listing out the companies that are present in the market. The secondary research consists of third party sources such as press releases, annual report of companies, analyzing the government generated reports and databases. After gathering the data from secondary sources primary research was conducted by making telephonic interviews with the leading players about how the market is functioning and then conducted trade calls with dealers and distributors of the market. Post this we have started doing primary calls to consumers by equally segmenting consumers in regional aspects, tier aspects, age group, and gender. Once we have primary data with us we have started verifying the details obtained from secondary sources.

Intended audience
This report can be useful to industry consultants, manufacturers, suppliers, associations & organizations related to Nonwoven Fabric Industry, government bodies and other stakeholders to align their market-centric strategies. In addition to marketing & presentations, it will also increase competitive knowledge about the industry.